Forge Manufacturing team
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Forge Manufacturing
Forge ManufacturingManufacturing

92% Fewer Union Overtime Violations Through Rule-Aware Scheduling

650 Employees
1 Massive Facility
Union Rule Enforcement
Customer Since
February 2024
Penalties
-90%
Certs Tracked
Automated
Audit Time
-95%
The Challenge

Operational Bottlenecks

Forge Manufacturing operates a 24/7 unionized facility with highly complex labor contracts. Their collective bargaining agreement dictates strict rules around turnaround time (rest periods), seniority-based shift bidding, and specialized machine certifications.

Supervisors were managing these rules in their heads or via complex spreadsheets. Unsurprisingly, mistakes were made. Assigning a machinist to a shift without the mandatory 10-hour rest period triggered automatic union grievances.

The company was paying out over $42,000 annually in compliance penalties.

The Transformation

Before
  • Supervisors memorizing 80-page union contracts
  • $42,000+ in annual grievance payouts
  • Painful, manual compliance audits
After
  • Rules engine automatically enforces constraints
  • Grievance payouts reduced to under $4K
  • Instant, digital audit trails
The Solution

Why StaffSchedule.io?

They needed an engine that could digitally codify their 80-page union contract. StaffSchedule's rules engine allowed them to input seniority hierarchies, rest mandates, and certification expirations directly into the scheduling logic.

See how Forge Manufacturing uses the platform

A visual look into their customized dashboard and mobile app experience.

Dashboard Mockup
The Results

Measurable Business Impact

Grievances and penalties dropped by 90% almost overnight. The system physically prevents a supervisor from breaking a rule, acting as a digital guardrail.

When the annual union audit occurred, HR saved 95% of the time they usually spent gathering documentation, because StaffSchedule provided a pristine digital trail of every shift assignment and bid.

Robert Vance

"The platform knows the union contract better than we do. It's saved us tens of thousands in grievance payouts."

Robert Vance
Plant Manager
Forge Manufacturing

Implementation Timeline

Week 1
Rule Codification

Mapped out 14 critical union rules into the StaffSchedule engine.

Week 2
Seniority Import

Imported the exact seniority list to ensure shift bidding logic adhered to the contract.

Week 3
Supervisor Training

Showed supervisors how the system actively blocks non-compliant shift assignments.

Week 4
Go Live

First month of union-compliant scheduling with zero grievances filed.

Ready to become our next success story?

Join Forge Manufacturing and thousands of other businesses running stress-free operations with StaffSchedule.io.