
92% Fewer Union Overtime Violations Through Rule-Aware Scheduling
Operational Bottlenecks
Forge Manufacturing operates a 24/7 unionized facility with highly complex labor contracts. Their collective bargaining agreement dictates strict rules around turnaround time (rest periods), seniority-based shift bidding, and specialized machine certifications.
Supervisors were managing these rules in their heads or via complex spreadsheets. Unsurprisingly, mistakes were made. Assigning a machinist to a shift without the mandatory 10-hour rest period triggered automatic union grievances.
The company was paying out over $42,000 annually in compliance penalties.
The Transformation
- ✕Supervisors memorizing 80-page union contracts
- ✕$42,000+ in annual grievance payouts
- ✕Painful, manual compliance audits
- Rules engine automatically enforces constraints
- Grievance payouts reduced to under $4K
- Instant, digital audit trails
Why StaffSchedule.io?
They needed an engine that could digitally codify their 80-page union contract. StaffSchedule's rules engine allowed them to input seniority hierarchies, rest mandates, and certification expirations directly into the scheduling logic.
See how Forge Manufacturing uses the platform
A visual look into their customized dashboard and mobile app experience.
Measurable Business Impact
Grievances and penalties dropped by 90% almost overnight. The system physically prevents a supervisor from breaking a rule, acting as a digital guardrail.
When the annual union audit occurred, HR saved 95% of the time they usually spent gathering documentation, because StaffSchedule provided a pristine digital trail of every shift assignment and bid.
"The platform knows the union contract better than we do. It's saved us tens of thousands in grievance payouts."
Implementation Timeline
Mapped out 14 critical union rules into the StaffSchedule engine.
Imported the exact seniority list to ensure shift bidding logic adhered to the contract.
Showed supervisors how the system actively blocks non-compliant shift assignments.
First month of union-compliant scheduling with zero grievances filed.
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